ATMA-TIC 80PD/C

IoT Visual Registering Thin Film Screen Printer

STAND-ALONE AUTOMATION

ATMA-TIC 80PD/C model is collocated with auto in/output structure and visual registering system, configured with visual auxiliary screen registering and printing alignment to make operator getting started easier, every refilling to pile up can produce continuously 1~4 hours to lower greatly manpower need.

APPLICATION

Suitable for screen printing various type of thin film which request for fast production capacity, such as In-mould Decoration (IMD/IMF), Membrane Switch, Nameplate, Automotive Interior Decoration, Helmet Sticker, Motorbike Vehicle Decals, etc.

INNOVATIVE FEATURES:

  • HIGH PRECISION OVERPRINT: CCD registering system is configured at printing section to correct substrate instantly, precise and one-time positioning to achieve fast production easily
  • VISUAL AUXILIARY SCREEN REGISTERING: Screen centered positioning can be done quickly thru monitor and complete screen registering within 2 minutes, reduce time of staff preliminary work.
  • MULTI-AXIS ADJUSTABLE HMI: It is convenient for operator to adjust arbitrarily the position and angle of HMI.
  • SAFETY STRUT: Safety is priority to assure no injury due to accidental operation or mechanical failure while screen cleaning.



Standard equipment

FRAMEWORK STRUCTURE:

• Integral Molding Design: chassis of feeding and printing section are combined,
  framework integral molding design, quick and easy positioning to reduce time of
  calibration.
• Standalone Automation: entire machine is transmitted by servo, equipped with auto
   in/outlet and CCD system, streamline manpower to raise efficiency, high yield rate
   and stable quality production.

STACK FEEDING STRUCTURE:

• Stack Plank Up Down: power of the lifting platform is driven by servo motor + reducer.
• Feeding Platform: material is piled up on platform, collocated with air blow + suction
  cup shaking to pickup and prevent materials from overlapping, staffs doesn’t need
  standby long time to place materials.
• Feeding Transportation: configured with 10 pieces of suction cups (including 4 pieces
  of shaking suction cups), quick mechanical motion, stable and high repeatability.

PRINTING TRANSPORTATION STRUCTURE:

• Servo Drive: printing stroke is driven by servo motor, fast movement, digital setting
   stroke and speed.
• Quick and Easy Adjustment: integrated various adjusting mechanisms such as
   angle / depth / printing pressure of the squeegee / flood coater.
• Convenient Screen Cleaning: guide rail cylinder of the print head lifting device
   facilitates to exchange the squeegee / flood coater / screen and residual ink
   cleaning.
• Table Height Micro-adjustment Knob: four corners of frame holder has individual
   height micro-adjustment knob, unilateral side of frame height can be adjusted in
   according to printing need to compensate frame slight deformation.

AUTO REGISTRATION PLATFORM STRUCTURE:

• Visual Registering: 2 CCD are configured at beneath table, capturing image from
   bottom to top, collocated with registration rotary platform for quick registering to
   achieve high accuracy of overprint.
• Visual Screen Registering : 2 CCD are configured at beneath table, manually move
   screen target to FOV center to attain quick screen positioning.
• Vacuum Function: vacuum suction power can be regulated to assure different
   thickness of substrate to be fixed firmly.

AUTO DISCHARGE STRUCTURE:

• Auto Discharge: complete printing, vacuum suction cups enters onto table to take 
   out the substrate and place onto IR or UV Dryer, save time and labor.
• Discharge Suction Cups: equipped with 8 pieces of vacuum suction cups, depending
   on the substrate size and printing location, suction cups can be adjusted individually
   to avoid printing area.
• Placement Height: can be adjusted in according to dryer conveyor to avoid discharge
   deviation.

CONTROL SYSTEM:

• Light Barrier Protection: front and rear side of machine is equipped with contrast
  type light barrier, automatic induction protection.
• Safety Struts: mechanical structure, bilateral struts are pulled up individually to
   prevent effectively falling down upon screen cleaning to ensure operation safety.

OPTIONAL FEATURES:

• Anti-static Bar: generates ions, the use ions to impact target to eliminate
  electrostatic on the substrate. (600 mm).
• Cleaning Roller: clean the substrate before printing to raise yield rate. (water cleaning
   high tacky Silicone roller)
• Dripless Squeegee (swing type): complete printing, squeegee swings toward to flood
   coater and avoid residual ink dropping onto mesh to cause uneven ink coating,
   influence printing ink layer uniformity.


SPECIFICATION:

Substrate Thickness

0.1 ~ 1.6mm

Maximum Printing Area

600(W)x700(D)mm

Minimum Printing Area

300(W)x400(D)mm

Production Capacity

300 ~ 420pcs/hr

Air Source Pressure

5 ~ 7kg/ cm2

Air Exhaustion

82L/min

Power Consumption

7kw/13.3A

Power Source

3∮,220/380V,50/60Hz

Machine Dimension

3520(W)x1645(D)x2000mm

Machine Weight

2080kg

STACK PLANK FEEDING STRUCTURE:

Stack Plank Feeding Structure

Servo motor + reducer

Platform Lift Stroke

270mm (limit position)

Pick-up Height

967mm

Substrate Pile-up Height

265mm

X-axis Adjustment Stroke

300 ~ 600mm

SCREEN UP DOWN STRUCTURE:

Screen Up Down Mode

Servo motor + reducer

Screen Stand-by Height

200mm

Screen Cleaning Height

300mm

Screen Up Down Repeatability Accuracy

±0.15mm

PRINTING TRANSMISSION STRUCTURE:

Printing Direction

from right to left

Print Head Transmission Mode

Servo motor + reducer

Printing Speed

100 ~ 1000mm

Flood Coating Speed

100 ~ 1000mm

Maximum Printing Stroke

820mm

FRAME STRUCTURE

Max Frame O/D Size

700(D)x900(W)mm

Min Frame O/D Size

600(D)x750(W)mm

Frame Height

20 ~ 40mm

Screen Fixation Mode

4 cylinders locking

Screen Lift Height

0 ~ 360mm

Peel-off Height

20mm

TABLE STRUCTURE

Table Size

680(D)x900(W)mm

Vacuum Area

600(D)x700(W)mm

Vacuum Hole Diameter / Pitch

ψ1.5mm/20x20mm

Vacuum Power

Ring Blower

Printing Table Height

970mm

AUTOMATIC REGISTERING PLATFORM STRUCTURE

Registration Platform Driven Mode

Three axis servo motor

4-point Center Position

400(D)x600(W)mm

Registration Platform Movement Scope X/Y/θ

±5mm, ±5mm, ±1.26°

CCD REGISTRATION STRUCTURE

Camera Working Distance

150mm

CCD Pixel

1.3 million

CCD Field of View

19.2x14.4 mm

CCD Resolution

15μm

Standard Light Source

External Coaxial Blue Light

CCD Camera number

2 sets

CCD Capturing Scope

X=380 ~ 700mm Y=280mm

CLEANING ROLLER STRUCTURE

Tacky Roller

Silicone rubber / hardness 50°

Up Down Stroke

30mm

Movement Stroke

Loading 1300mm /Unloading 1400mm

LOADING / UNLOADING CONVEYOR STRUCTURE

Sliding Table Driven Mode

Servo motor

Shaking Vacuum Cup Up Down Stroke

Guide rail cylinder

Vacuum Cups Number / Diameter

Loading 10pcs / Unloading 8pcs, 8mm

Vacuum Suction Allowable Loading

<1kg

ELECTRICAL CONTROL RECIPE PARAMETER

Human Machine Interface

PROFACE

Programmable Controller

Mitsubishi

Number Group of Recipe

100 groups

Delay Off-contact

0 ~ 9.9sec

Anti-stick Shaking

0 ~ 10s

Error Resume

100 groups

Subject to technical modifications