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ATMA-TIC 80PD/C model is collocated with auto in/output structure and visual registering system, configured with visual auxiliary screen registering and printing alignment to make operator getting started easier, every refilling to pile up can produce continuously 1~4 hours to lower greatly manpower need.
Suitable for screen printing various type of thin film which request for fast production capacity, such as In-mould Decoration (IMD/IMF), Membrane Switch, Nameplate, Automotive Interior Decoration, Helmet Sticker, Motorbike Vehicle Decals, etc.
FRAMEWORK STRUCTURE:
• Integral Molding Design: chassis of feeding and printing section are combined,
framework integral molding design, quick and easy positioning to reduce time of
calibration.
• Standalone Automation: entire machine is transmitted by servo, equipped with auto
in/outlet and CCD system, streamline manpower to raise efficiency, high yield rate
and stable quality production.
STACK FEEDING STRUCTURE:
• Stack Plank Up Down: power of the lifting platform is driven by servo motor + reducer.
• Feeding Platform: material is piled up on platform, collocated with air blow + suction
cup shaking to pickup and prevent materials from overlapping, staffs doesn’t need
standby long time to place materials.
• Feeding Transportation: configured with 10 pieces of suction cups (including 4 pieces
of shaking suction cups), quick mechanical motion, stable and high repeatability.
PRINTING TRANSPORTATION STRUCTURE:
• Servo Drive: printing stroke is driven by servo motor, fast movement, digital setting
stroke and speed.
• Quick and Easy Adjustment: integrated various adjusting mechanisms such as
angle / depth / printing pressure of the squeegee / flood coater.
• Convenient Screen Cleaning: guide rail cylinder of the print head lifting device
facilitates to exchange the squeegee / flood coater / screen and residual ink
cleaning.
• Table Height Micro-adjustment Knob: four corners of frame holder has individual
height micro-adjustment knob, unilateral side of frame height can be adjusted in
according to printing need to compensate frame slight deformation.
AUTO REGISTRATION PLATFORM STRUCTURE:
• Visual Registering: 2 CCD are configured at beneath table, capturing image from
bottom to top, collocated with registration rotary platform for quick registering to
achieve high accuracy of overprint.
• Visual Screen Registering : 2 CCD are configured at beneath table, manually move
screen target to FOV center to attain quick screen positioning.
• Vacuum Function: vacuum suction power can be regulated to assure different
thickness of substrate to be fixed firmly.
AUTO DISCHARGE STRUCTURE:
• Auto Discharge: complete printing, vacuum suction cups enters onto table to take
out the substrate and place onto IR or UV Dryer, save time and labor.
• Discharge Suction Cups: equipped with 8 pieces of vacuum suction cups, depending
on the substrate size and printing location, suction cups can be adjusted individually
to avoid printing area.
• Placement Height: can be adjusted in according to dryer conveyor to avoid discharge
deviation.
CONTROL SYSTEM:
• Light Barrier Protection: front and rear side of machine is equipped with contrast
type light barrier, automatic induction protection.
• Safety Struts: mechanical structure, bilateral struts are pulled up individually to
prevent effectively falling down upon screen cleaning to ensure operation safety.
OPTIONAL FEATURES:
• Anti-static Bar: generates ions, the use ions to impact target to eliminate
electrostatic on the substrate. (600 mm).
• Cleaning Roller: clean the substrate before printing to raise yield rate. (water cleaning
high tacky Silicone roller)
• Dripless Squeegee (swing type): complete printing, squeegee swings toward to flood
coater and avoid residual ink dropping onto mesh to cause uneven ink coating,
influence printing ink layer uniformity.
Substrate Thickness | 0.1 ~ 1.6mm |
Maximum Printing Area | 600(W)x700(D)mm |
Minimum Printing Area | 300(W)x400(D)mm |
Production Capacity | 300 ~ 420pcs/hr |
Air Source Pressure | 5 ~ 7kg/ cm2 |
Air Exhaustion | 82L/min |
Power Consumption | 7kw/13.3A |
Power Source | 3∮,220/380V,50/60Hz |
Machine Dimension | 3520(W)x1645(D)x2000mm |
Machine Weight | 2080kg |
STACK PLANK FEEDING STRUCTURE:
Stack Plank Feeding Structure | Servo motor + reducer |
Platform Lift Stroke | 270mm (limit position) |
Pick-up Height | 967mm |
Substrate Pile-up Height | 265mm |
X-axis Adjustment Stroke | 300 ~ 600mm |
SCREEN UP DOWN STRUCTURE:
Screen Up Down Mode | Servo motor + reducer |
Screen Stand-by Height | 200mm |
Screen Cleaning Height | 300mm |
Screen Up Down Repeatability Accuracy | ±0.15mm |
PRINTING TRANSMISSION STRUCTURE:
Printing Direction | from right to left |
Print Head Transmission Mode | Servo motor + reducer |
Printing Speed | 100 ~ 1000mm |
Flood Coating Speed | 100 ~ 1000mm |
Maximum Printing Stroke | 820mm |
FRAME STRUCTURE
Max Frame O/D Size | 700(D)x900(W)mm |
Min Frame O/D Size | 600(D)x750(W)mm |
Frame Height | 20 ~ 40mm |
Screen Fixation Mode | 4 cylinders locking |
Screen Lift Height | 0 ~ 360mm |
Peel-off Height | 20mm |
TABLE STRUCTURE
Table Size | 680(D)x900(W)mm |
Vacuum Area | 600(D)x700(W)mm |
Vacuum Hole Diameter / Pitch | ψ1.5mm/20x20mm |
Vacuum Power | Ring Blower |
Printing Table Height | 970mm |
AUTOMATIC REGISTERING PLATFORM STRUCTURE
Registration Platform Driven Mode | Three axis servo motor |
4-point Center Position | 400(D)x600(W)mm |
Registration Platform Movement Scope X/Y/θ | ±5mm, ±5mm, ±1.26° |
CCD REGISTRATION STRUCTURE
Camera Working Distance | 150mm |
CCD Pixel | 1.3 million |
CCD Field of View | 19.2x14.4 mm |
CCD Resolution | 15μm |
Standard Light Source | External Coaxial Blue Light |
CCD Camera number | 2 sets |
CCD Capturing Scope | X=380 ~ 700mm Y=280mm |
CLEANING ROLLER STRUCTURE
Tacky Roller | Silicone rubber / hardness 50° |
Up Down Stroke | 30mm |
Movement Stroke | Loading 1300mm /Unloading 1400mm |
LOADING / UNLOADING CONVEYOR STRUCTURE
Sliding Table Driven Mode | Servo motor |
Shaking Vacuum Cup Up Down Stroke | Guide rail cylinder |
Vacuum Cups Number / Diameter | Loading 10pcs / Unloading 8pcs, 8mm |
Vacuum Suction Allowable Loading | <1kg |
ELECTRICAL CONTROL RECIPE PARAMETER
Human Machine Interface | PROFACE |
Programmable Controller | Mitsubishi |
Number Group of Recipe | 100 groups |
Delay Off-contact | 0 ~ 9.9sec |
Anti-stick Shaking | 0 ~ 10s |
Error Resume | 100 groups |
Subject to technical modifications